How to Size a Linear Drainage Channel: Flow Rate First, Load Class Second
Linear and slot drains are everywhere now - plazas, car parks, factory yards, curtain-wall bases - and they are also among the most frequently mis-specified products. The usual mistake is picking a channel width that looks right and hoping it drains. The correct order is the reverse: calculate the water first, size the channel second, then match the load class.
Step 1: Design flow Q
- Q - design flow (L/s)
- psi - runoff coefficient: 0.85-0.95 for roof/concrete/asphalt, 0.15-0.30 for green area
- q - rain intensity (L/(s*ha)) from the local intensity-duration-frequency formula
- A - catchment area (ha, 1 ha = 10,000 m2)
Rain intensity formulas are issued locally, typically q = A(1 + B*log P)/(t + C)^D, with parameters that differ by city. Always use the formula published for the project location. Return period: P = 3 years for ordinary yards, P = 10-50 years for sunken plazas and critical areas.
Worked example
Catchment A = 500 m2 = 0.05 ha, concrete surface (psi = 0.90), q = 400 L/(s*ha):
The channel must safely pass 18 L/s.
Step 2: Check capacity with Manning
- n - roughness: 0.011-0.013 stainless, 0.013-0.015 polymer concrete
- R - hydraulic radius (m) = flow area / wetted perimeter
- i - longitudinal slope (0.01 = 1%)
First attempt - too small
b = 150 mm, h = 100 mm, i = 1%, n = 0.012:
- A_w = 0.15 x 0.10 = 0.0150 m2
- wetted perimeter = 0.15 + 2 x 0.10 = 0.35 m
- R = 0.0429 m, R^(2/3) = 0.1225
- i^(1/2) = 0.100
- v = (1/0.012) x 0.1225 x 0.100 = 1.02 m/s
- Q_ch = 0.0150 x 1.02 = 15.3 L/s
15.3 < 18 - fails. On site this shows up as ponding and water overtopping the kerb.
Upsize and re-check
b = 200 mm, h = 120 mm:
- A_w = 0.0240 m2; wetted perimeter = 0.44 m
- R = 0.0545 m, R^(2/3) = 0.1436
- v = 83.33 x 0.1436 x 0.100 = 1.20 m/s
- Q_ch = 0.0240 x 1.20 = 28.7 L/s
28.7 > 18 - passes with roughly 60% margin for silt and debris.
Keep velocity between 0.6 and 3.0 m/s: below 0.6 silt settles, above 3.0 scour and noise increase. Design water depth is normally 70-80% of channel depth, not full bore.
Step 3: EN 1433 load class
| Class | Test load | Typical use |
|---|---|---|
| A15 | 15 kN | Pedestrian, landscape |
| B125 | 125 kN | Footway edge, car parks, courtyards |
| C250 | 250 kN | Kerbside, slow lanes, parking areas |
| D400 | 400 kN | City roads, heavy vehicle lanes |
| E600 | 600 kN | Ports, industrial yards, forklift routes |
| F900 | 900 kN | Airport aprons, container terminals |
Specify for the worst case: fire-truck routes need at least D400 even if rarely used; forklift aisles E600. Under-specifying rarely crushes the grate outright - it deforms it permanently until the slot opens, catching wheels and tripping pedestrians.
Material, slot and installation
- 304 stainless - default for outdoor use; smooth wall gives lower n and better capacity
- 316/316L - mandatory for coastal, poolside, de-icing salt or chemical exposure (chloride pitting)
- Polymer concrete - high compressive strength, freeze-thaw resistant, heavier traffic
- Slot width - keep openings at 10-12 mm or less so heels, wheelchair casters and ankles cannot catch
- Slope - maintain at least 0.5%, never below 0.3%, or self-cleansing velocity is lost
- Bedding - concrete haunch both sides to spread wheel load into the sub-base
- Galvanic isolation - never bed stainless channel directly against carbon steel embedment
- Maintenance - provide silt boxes or inspection openings every 20-30 m
Five common mistakes
- Sizing from pipe diameter instead of open-channel hydraulics
- Losing the longitudinal slope during site grading
- Choosing load class from everyday traffic, ignoring fire trucks and forklifts
- Mixing stainless with carbon steel without isolation
- No cleaning access - the line silts up and has to be dug out
Need a sizing calculation?
Send us the catchment area, surface type and location - we return a sizing sheet with flow calculation and load class recommendation.
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